The Benefits of Having an Air Compressor and Why You Should Hire a Professional for Installation

Air compressors provide a reliable and efficient source of compressed air for a wide range of industrial and commercial applications. Although there are certain benefits to installing air compressors yourself, hiring a professional for air compressor installation services is usually the best choice.

What Is an Air Compressor?

An air compressor is a machine that takes ordinary air and compresses it into a container to create a high-pressure gas. You just have to connect a pipe or hose to the compressor to use this pressurized air to power tools, clean things, or even fill up your tires.

Air compressors come in different sizes and kinds. There are stationary compressors that can be used continuously but stay in one place. Others are portable compressors you can carry around and use for short-term or small projects.

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3 Benefits of Having an Air Compressor

1. Cost-effective

Commercial and industrial businesses typically use air compressors to power their machines. Air compressors supply the power they need to run the equipment, making the workplace more productive and efficient. For example, manufacturing facilities use air compressors to power saws and drills when constructing and dismantling items.

Rotary screw air compressors are particularly more efficient than others because it compresses air using a screw-like mechanism. This design allows it to operate at lower pressures and temperatures, resulting in substantial energy savings.

This is great news considering that the U.S. Department of Energy reported that air compressors use about 10% of the country’s total industrial energy.

2. Durability and Low Maintenance

Air compressors can work well for a long time without needing many repairs. Cleaning them often and regularly changing the filter helps keep them in good condition.

This makes it useful for businesses that use compressed air for tasks such as spray painting. The compressed air controls how much paint comes out from the can so you can create a smooth finish.

Most machines have many gears, belts, and other pieces that spin and rub against each other. Over time, these parts can wear out or stop working correctly. However, air compressors are different because they have fewer moving parts.

They typically have a motor that turns a fan or pump to suck in air and push it out. This means fewer things can go wrong or need to be fixed. This makes it a reliable and low-maintenance choice for many jobs and projects.

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3. Customization

You can customize your air compressors to suit your specific needs. This includes customizing the compressor’s air flow rate, pressure, and volume to match your production requirements.

An air compressor’s power source can be customized, allowing you to switch from electric to gas-powered or vice versa. Moreover, you have several compressor types to choose from, like reciprocating, rotary screw, or centrifugal — each with its unique features and benefits.

Customization extends to the compressor’s accessories and attachments. For example, you can add air treatment systems to remove impurities and contaminants from the compressed air. This is particularly important in medical or food processing industries, where clean air is essential.

Air storage tanks can be added to hold compressed air for later use, which is helpful in applications where air is needed intermittently. Having a stored supply helps you quickly respond to unexpected demands or emergencies without interrupting your operations.

7 Reasons Why You Need a Professional to Install an Air Compressor

A reliable and efficient air compressor streamlines your operations, reduces expenses, and improves productivity. But it can only perform at its best when installed properly. Here are seven reasons why a professional technician can do a better job in installing your air compressor than trying to do it yourself:

1. Proper Sizing and Configuration

Installing a rotary screw air compressor may look easy on the surface, but it requires professionals to assess the optimal compressor size and configuration beforehand. They’ll have to consider the air demand, operating pressure, and environmental conditions to select the appropriate compressor size and configure it according to your requirements.

They also evaluate the air distribution system, including piping, valves, and fittings, to make sure it can effectively handle the compressed air and prevent reduced airflow during operation. Then, they’ll consider the air compressor’s operating conditions, such as the ambient temperature, humidity, and altitude, which affect the compressor’s overall performance.

2. Efficient Installation

Installing a rotary screw air compressor requires specialized knowledge and skills. A professional installer will have the necessary tools, equipment, and expertise to complete the installation quickly and efficiently, minimizing disruption to your operations. They can properly connect the compressor to your existing air distribution system, reducing the risk of leaks and guaranteeing consistent air delivery.

A professional can align the compressor’s components to prevent vibration and properly connect the airlines and valves to ensure a secure and leak-free system. Moreover, they can integrate your compressor with your existing systems, such as electrical and piping infrastructure.

These tasks require a high level of precision and attention to detail, which only a professional with extensive experience in air compression services can provide.

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3. Minimize Energy Consumption

Improper installation can result in loose or damaged connections between the compressor, hoses, and tools, allowing air to escape and becoming a major source of leaks. According to the Compressed Air and Gas Institute (CAGI), a quarter-inch air leak at 100 psi consumes around 25 hp.

Assuming the power cost is $0.10/kWh, the compressor drive motor has a 94% efficiency rating, and the leak continuously flowing in the system for 8,760 hours. The total energy cost is over $17,000 over a two-year period—a significant expense that could hurt your bottom line.

4. Avoid Premature Equipment Failure

Air compressors generate heat, and if they’re not placed in a well-ventilated area, they can overheat and fail prematurely. Air compressor service technicians know how to assess your space and recommend the best placement to keep your compressor running smoothly.

It’s also important to consider the power supply. Air compressors require a specific voltage and amperage to function correctly. If the power supply is inadequate, it can cause damage to the compressor’s motor and other components. A professional can assess your electrical setup and make necessary adjustments to ensure your compressor has the power it needs.

5. Improve Air Quality

A professional installation of air compressors improves air quality by reducing the risk of contamination. Proper installation ensures the air compressor doesn’t release harmful particles or chemicals into the air, helping you maintain a healthy and safe work environment.

This is particularly important in industries such as food processing, pharmaceuticals, and healthcare, where air quality is critical for product quality and employee health.

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6. Ensure Compliance with Regulations

Industrial and commercial facilities are subject to various regulations and standards. For example, the Occupational Safety and Health Administration (OSHA) has specific guidelines for air compressor safety. Hiring a professional for compressor installation services ensures that your system complies with these regulations, reducing the risk of fines and legal action.

OSHA guidelines for air compressor safety include ensuring all equipment is properly maintained and inspected regularly. This includes checking for signs of wear and tear, such as leaks or damaged parts. Additionally, OSHA requires all employees to undergo training on the proper use and maintenance of air compressors to prevent accidents and injuries.

Professional compressor installation services guarantee that your equipment is installed in a safe and secure location, away from any potential hazards. Your technician will also include all necessary safety features, such as pressure gauges and shut-off valves. Not only does this protect your employees, but it also helps you prevent costly repairs and downtime due to equipment failure.

7. Ongoing Maintenance and Support

Hiring a professional to install your air compressor gives you the peace of mind that you’ll receive ongoing maintenance and support. You won’t have to worry about the technical aspects of the equipment, allowing you to focus on your core business operations.

A professional can perform regular inspections, replace worn parts, and provide troubleshooting assistance when needed so the equipment operates at its peak performance to maintain productivity.

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How Much Does an Air Compressor Cost?

The cost of air compressor installation services varies significantly depending on factors, such as the air compressor’s type and size, the complexity of the installation, and the location of the business.

On average, an industrial air compressor with five hp will cost $1,500 to $5,000, while a 25 hp air compressor can cost around $8,000 to $10,000. You can also expect to pay up to $70,000 for a 200-hp air compressor.

Note that these costs only cover the equipment itself. You still have to account for labor, materials, and any necessary permits or inspections for the installation.

Get the Best Value for Your Money

A professional air compressor installation service includes a comprehensive warranty, covering repairs and replacements for a specified period. This provides you the peace of mind that you can extend your equipment’s lifespan and avoid incurring additional expenses for repairs.

Contact a reputable technician today for a professional air compressor installation, and to learn more about how they can help you maintain a productive and safe workplace.

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